Welding Automation

With advancements in technology, machiningused for removing the spatter, and an electrode
processes have become faster and more efficient.feeder is used for feeding the consumable wire into
Similarly, the addition of automation techniques inthe arc. The productivity further more increases due to
welding has been very crucial in enhancing weldingan automatically rotating or switch fixture, thus enabling
processes that are repetitive in nature.the operator to fix one set of parts while the robot is
Automated welding employs the use of a robot. Thiswelding another. To guarantee that the electrode tip
mechanized, programmable tool completely automatesand the tool frame are accurately known with respect
the welding process by performing the main weldto each other, an automated TCP (Tool Center Point)
operation and handling the parts. The automatedcalibration device can be of significant help.
technology not only improves the weld repeatability butThe robot spot welding technique is typically used for
also enhances precision and productivity. Similarly,resistance welding processes. Robots are available in
automating the torch motion significantly reduces thedifferent sizes, rated by payload capacity and reach.
potential errors resulting in decreased scrap andThey are classified by the number of axes serving
rework.distinct purposes. Furthermore, welding robots are
A robot enabled automated structures increase theoutfitted with different types of welding guns, used for
output significantly as a fully equipped and optimizeddifferent applications.
robot structure can run around the clock without takingAs mentioned before, this technique is highly useful for
a break.tasks that are repetitive in nature. However, if a
Automated welding or robot welding mainly involveswelding process involves frequent adjustment of parts
two processes, namely robot arc welding and robotto fit together correctly, or if joints to be welded are
spot welding. Robot arc welding is mainly used for hightoo wide, the use of robots will be difficult.
duty cycles, where an automated torch cleaner is