Robotic Welding Comes Of Age

Robotic welding has come of age in the past fewpound payload. While these robotic welding machines
years. In advances in computer technology andare available new, many used and reconditioned
robotics, simple, repetitive tasks in manufacturing aremodels are also available and popular.
often performed by robotic welding devices, with aWhere robotic welding machines, and industrial robots
resulting savings in labor and an improvement in safety,in general came from is of interest. The first industrial
since there is less human interaction and less chancerobot, used for simple tasks, was invented in 1962. In
for human error.1969 a Stanford University professor developed the
Trade shows and conventions for the fabricationStanford arm, an articulated robot that widened the
industry and welding trades often feature roboticpotential of robots, making robotic welding possible and
welding devices these days. Demonstrations at thefeasible. By the 1970's industrial robots were firmly
trade shows give examples of robotic weldingrooted in most industries and robotic welding's strong
machines doing graceful and complex maneuvers,points had become obvious to industry. Soon large
demonstrating speed and flexibility possible with robotscompanies like General Electric and General Motors
today that were not possible a generation ago.were manufacturing robots, and several companies n
Industrial robots are used in welding, painting, ironing,the U.S. stated specifically to manufacture them and
assembly, palletizing, pick and place, inspection, andmarket them to industry, including Automatix and
testing of products. Robots have proven themselvesAdept Technology, Inc, while Westinghouse Electric
to be valuable resources in manufacturing applicationsCorporation acquired Animation, the grandmaster of
in all of these areas.industrial robotics. Many Japanese companies also
Any welding task is suitable for automation if the taskentered the arena.
is repetitive. From a practical, financial standpointToday's popularity of industrial robots, and in particular
however the number of pieces that need to beof robotic welding devices is due to the fact that these
welded must be of sufficient quantity to allow amachines save man hours, allowing skilled human
continuous flow, to justify the initial expense of settingtechnicians, including welders, to concentrate on more
up robotic welding machinery. In such instances ancomplicated tasks worthy of their skills and training.
automatic welding gun can be placed in a staticSimple and repetitive tasks that would be a waste of
position or if needed on a curved track to achieve aa skilled welder's time are generally handled by robotic
circular weld. In this type of situation, a work piece canwelding machines with cost savings in the millions
be rotated past the welding gun.every year, benefiting the companies and stockholders.
The major manufacturers in three basic sizes offerOverall, Robotic welding is one of the most advanced
robotic welding arms. These include a tabletop sizecomputer technologies and robotic welding devices
with a six-pound payload, a medium sized model withsave in labor and an improvement in safety, by
a 13.2 pound payload and larger machines with a 22.2reducing human error and human tragedy.